Time to machine Delrin

David G

Well-known Member
I need to cut some 3" wide by 8" long by 3/16" deep slots in Delrin.

I have 4 tooth cutters from 1/2" to 1 1/4", max speed on mill is 2500 RPM.

What do you think for cutters, speeds and depth of cut per run?
 
1/2" 2 flute at full spindle RPM at 60 to 100 IPM feed speed (4 flute can heat some), so I would slow the feed to about 40 with that cutter.
Jim
 
Two flute mills will work better, but 4 will work.

It machines beautifully, hog it out fast.

One thing to watch, if cutting all the way through, might be better to clamp it down to a piece of scrap aluminum or wood instead of holding it in the vise. It will try to collapse inward in the vise.
 

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