Hay wagon rehab

SHALER

Member
Here's the project- an 8x18 tube rack (kicker) hay wagon. Like most, it has two beams running the length of the wagon. On top of those beams are eight stringers, to
which the racks are attached. Then there is the wagon deck itself which is something like 1.5x6 planks in good shape. This is an old wagon and unfortunately the stringers
are not beefy, they are probably oak 2x4's and are sagging on both the right and left sides. The bottom of the stringers are actually coming close to hitting the tops of
the wagon tires when the wagon is loaded. I believe I have a relatively easy and inexpensive solution to shoring up the stringers. That would be getting eight 4"x4"
eight foot posts and place them alongside the existing eight 2x4 stringers. Now for the hard part- how would you recommend I attach these 4x4's to the beams? What bugs
me a little is that I know these 18ft wagon beds flex a bit as they go over uneven ground.
 
Might be best to remove the sagged 2x4 stringers completely and replace them with the 4x4 posts. You will not easily straighten the bowed 2x4s without ending up with bowed 4x4s too.
 
Attach them to the beams the same way the 2x4's are attached. On most wagons I've seen some sort of metal brackets are used.

The 2x4's have probably taken a permanent "set" in their bowed down position. That may present a challenge in getting the 4x4's in place.
 

I have a wagon that is built that way. The brackets for the sides are made to slip over the ends of 2 inch planks. I rebuilt it ten years ago and had those cross pieces sawn out of white oak. It shows no sag yet. I covered each with aluminum flashing before decking it to keep them dry, The cross members on mine are only 24 inches apart so there are a lot more than if you had heavier ones. You could buy yourself a couple of seasons by sistering something up to them. You need to bolt them together and use plenty of glue for strength and to keep the moisture out or they will be gone in two years.
 
If you have them inside you could block the stingers up so the rest of the wagon hangs on them for the winter. Then take some water if not in a freezing climate and wet them keep them like that for a while they would bow back up some then let dry. This would straighten them enough to put your new pieces in next to them. They then can be fastened whatever way you see fit to. If kept inside they should not rot out for many years.
 
6x6x5.16"plate set with points aimed at beams and stringers use 3/8x3"lag bolts in each corner.many old truck beds were made this way
 
I built a couple of wagons with oak stringers and 4x4 cross members and from a suggestion here used these long landscaping nails. I don t recall how long they were or the diameter, but I predrilled the hole on the stringer enough that the nail would penetrate, not split the stringer and yet hold tight. Drilled thru holes in the 4x4s. Used a big hammer to drive the spikes/nails in and oiled the hole too.

So far, so good.
 

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