Re: Delco Alt. 1 wire to 3 wire

Posted by Bob M on February 15, 2007 at 06:51:06 from (151.190.254.108):

In Reply to: Re: Delco Alt. 1 wire to 3 wire posted by teddy52food on February 15, 2007 at 06:21:50:

It's pretty simple:

1 - Disconnect the ground cable from the battery (safety first!). Also loosen the alternator drive belt - this makes reassembly easier later on.

2 - Pull the aux wiring connector (2-terminal plug) from the back of the alternator. You can leave the heavy alternator output (BAT) cable connected.

3 - Remove 4 screws holding the alternator halves together.

4 - Gently separate and remove the rear cover from the alternator. The stator winding will come off with the rear cover.

5 - The regulator and brush holder assembly is screwed to the inside of the rear cover - and is now easily removed/replaced. Be sure to replace insulating washers, etc. in their original locations!

Reverse the above steps to reassemble.

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Tip: Before sliding the rear cover back onto the alternator push both brushes fully into the brush holder. Now take a piece of stiff wire (a straightened paper clip will work) and insert it thru the hole provided in the back cover, then thru the 2 rentention holes in the brush holder. This will hold the brushes out of the way while you reinstall the rear cover. Then after the rear cover is back in place, simply pull the wire out from the rear and the brushes will drop onto the slip rings.

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