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Crawlers, Dozers, Loaders & Backhoes Discussion Forum

John Deere 450B

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Hurley J. D.

07-04-2004 15:19:24




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I have just completed and inframe overhaul on my dozer. Heavy oil usage was the reason for the overhaul. I used a John Deere engine kit and all John Deere parts. The rod and main bearings showed very little wear. No. three cylinder had a oil ring broke. I am not a real experianced mechanic, but did follow manuals and torqued to specs. The engine has run about 5 minutes at 900/1000 RPM and has developed a slight knock in the rear of the engine there was no knock present before the overhaul. Can anyone give me a clue as where to look for the knock.

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Hurley J. D.

07-05-2004 11:34:25




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 Re: John Deere 450B in reply to Hurley J. D., 07-04-2004 15:19:24  
Here is the rest of the story: I dropped the pan and removed rod bearing cap on NO. 4 cylinder. I had the rod bearing cap reversed. Changed it torqued the rod bolts installed pan and behold the knock was gone. Pretty stupid huh.



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Dozerboss

07-05-2004 13:04:49




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 Re: Re: John Deere 450B in reply to Hurley J. D., 07-05-2004 11:34:25  
Lucky it knocked at idle, before it did expensive damage. Now if you would be so good as to look at your front cross member mounts and answer my question? Help out a fellow American?



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Hurley J. D.

07-05-2004 17:31:47




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 Re: Re: Re: John Deere 450B in reply to Dozerboss, 07-05-2004 13:04:49  
Dozer Boss: There is a Bar that fits on the inside of the engine frame rails. It is threaded for three 5/8 X 2.00 Hex Head bolts. The bolts are grade 8. I think they are unc but not sure. Cannot see the end of them. My manual does not show whether they are unf or unc. Part No. for the Bar is T34390. You might could call it a plate the manual calls it a bar. Looks to about 4.0 X 6.0 and .75 thick.

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Pete/ME

07-06-2004 03:06:34




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 Re: Re: Re: Re: John Deere 450B in reply to Hurley J. D., 07-05-2004 17:31:47  
Unf, unc ? (took me a day to figure out that "mt" chalked on oxy/acty tanks meant that they needed to be refilled...duh.)



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Dozerboss

07-07-2004 12:56:13




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 Re: Re: Re: Re: Re: John Deere 450B in reply to Pete/ME, 07-06-2004 03:06:34  
No problem, Those UNC, UNF, Thread specs have been around a long time. You find out about them the first time you repair something, but most people refered to threads as course or fine. That was way before metric bolts came along to complicate things. Probably subsidized by the tool companys so we would all have to go out and buy 2 sets of common tools as well as Torx bits and square drive screws. We still can't get grade 5 or hardened metric fasteners at local auto parts such as car quest or napa yet car builders have been using them for over 20 years as well as John Deere tractors.

If you want to get really confused look at the fittings and differant types of hydraulic hoses 2 wire, 1 wire, etc such as JIC threads. Worst part is companies such as Parker hose just give their fittings a part # and series without telling you the thread in their handouts. They seem to limit the info they put out due to the potential liability of bursting hydraulic hoses and the injuries they cause. You practically need the master catalog the dealer has to make your own hoses. Surprizing the counter men who don't know you can't use regular rubber hose with hydraulic oil too. Ran into that many times buying return hose.

Thanks, HJD for the frame mount info. Haven't found any UNF threads on the frame or undercarriage except for the rock guard bolts.

Be careful if you use Hillman grade 8 bolts, they are cheap with the longer bolts and only cut threads about an inch and the rest is left as oversize shank so you can't take a die and cut longer threads. Ran into that with a missing side frame bolt. A 2 1/2" hillman grade 8 had 1 inch of threads while the JD bolt had the correct 1 1/2" of thread to fit into the final drive case. That was another JD special order with $4 freight added on for 1 bolt and a 30 mile trip to get it. I see why some people leave them out if lost and decide 3 of 4 side frame bolts will be ok if the owner/op doesn't notice before he pays for repair. I guess those are the M.T. types Pete/Me ran into. There nationwide and even in dealerships it seems?

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Hurley J. D.

07-06-2004 07:01:10




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 Re: Re: Re: Re: Re: John Deere 450B in reply to Pete/ME, 07-06-2004 03:06:34  
Unified national fine thread. Unified National coarse thread. Sorry for the confusion



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Dozerboss

07-05-2004 21:12:20




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 Re: Re: Re: Re: John Deere 450B in reply to Hurley J. D., 07-05-2004 17:31:47  
Thanks, this machine has missing and broken bolts everywhere. Farmers run them til they stop then worry about maintainance. If you can imagine running a crawler without four of the main cross frame bolts.



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Jonathan in MA

07-04-2004 20:56:59




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 Re: John Deere 450B in reply to Hurley J. D., 07-04-2004 15:19:24  
I've never heard of an engine kit that required you to buy new rods as you stated you had to do...it sounds like someone sold you the wrong kit initially....Hopefully the rap youre hearing isnt the pistons slapping the valves...



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Hurley J. D.

07-05-2004 06:40:07




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 Re: Re: John Deere 450B in reply to Jonathan in MA, 07-04-2004 20:56:59  
There is one engine kit from Deere. It is for the later engine in this tractor. It has larger wrist pins. This kit was $725. There was no kit fot the engine with smaller wrist pins. I made the mistake on the kit number therefore it was my fault. To do my engine you would have to buy indivudual parts, total $1150. 35% restocking on kit. New wrist pins and the connecting rods would cost less than the restocking fee and the indivudual parts for the overhaul. That is the reason for the connecting rods and the wrist pins.

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Dozerboss

07-04-2004 20:46:02




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 Re: John Deere 450B in reply to Hurley J. D., 07-04-2004 15:19:24  
Sorry to hear of your trouble. Its hard to say without hearing it and knowing what parts were replaced. Were the piston pin bushings and rod bearing inserts (for the pin) replaced during the overhaul? I saw them overlooked once and cause a pin knock after a rering and crank kit. Same situation--no knock before tear down. My guess was they went dry at start up as the pistons were cleaned and reused in this particular motor.

I have a question about your 450B as well. Can you tell me if your front cross member to side frame is attached with bolts and nuts or is there a threaded plate inside the side frame that the bolts thread into? The parts book shows a plate but no one can tell me if its threaded or goes inside the frame rail. I have looked at two 450's and both had bolts and nuts and no plate. I'm wondering if the 6 way blade inside dozer frame or a loader makes the differance as i am repairing one and it calls for 2" 5/8 bolts, however the inside dozer frame won't allow clearance for 2" bolts. (they are missing and i can't imagine how they got out past the frame if they were 2".) The other machine had an outside mount blade and enough clearance for 2" bolts. I hesitate to order anything as its a slow pay job but wouldn't want to leave the plates out if they were added for frame reinforcement at a later date. It has a few frame cracks i suspect are from looseness. Some folks use an impact wrench instead of a torque wrench and this machine is a prime example of stripped threads and broken bolts and missing bolts.

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John Van Valkenburgh

07-04-2004 19:43:38




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 Re: John Deere 450B in reply to Hurley J. D., 07-04-2004 15:19:24  
Unfortunately I'm not familiar with the John Deere engines, but I can tell you that its important that unless you are putting in new bearings, the old rods should go back to their original cylinders.

Generally I think of a rod when I hear a knock. If it is a rod, then you should be able to pull the oil pan and see wear on the side of the block. You may also want to plastigage your mains and rod bearings. Generally speaking I think .003" is the most you would want to see.

How is the oil pressure? If its a little low then you may have a problem with the main bearings.

The knock could be a lifter as well. Are all the valves adjusted okay?

Best of luck,
John

1968 Case 450

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Hurley J. D.

07-04-2004 19:55:26




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 Re: Re: John Deere 450B in reply to John Van Valkenburgh, 07-04-2004 19:43:38  
I ended up having to install new rods and inserts. The John Deere engine kit had pistons with larger diameter wrist pin holes. The engine kit had a seal on the box and if you opened it then it was yours. So I had to buy new rods and wrist pins of the larger diameter. I did not plastigage the bearings at all. The oil pressure is about .25 inch past the unsafe mark on the gauge. Ther are no pressure reading on the gauge. My plan for tommorow is to pull the pan and check the rod bearings. I hope I did not miss one of them when I tighten them. I am getting older and have the dreaded CRN diease. You know the CAN'T REMEMBER NOTHING DIEASE. Thanks for your reply.

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