Mark, You should be able to figure this one out eventually. You mentioned that the batteries are fine. How did you test them? If you only used a voltmeter and they were not placed under a load at the time they still might be the problem. Batteries must be tested under load (i.e. when they are putting out current). The most popular load-tester uses an internal heating wire and lets you monitor the voltage while the wire heats up. Next check you battery connections. They must be clean and tight. I've been fooled many times by connections that looked clean but (once I took them apart) were actually corroded. On your starter the negative wire from the battery probably runs over to, and is bolted to the engine block. Make sure this connection is clean and tight. If you are good so far, the next step is to see if you have voltage at the starter. There will likely be a large cable running to the battery. Check this first. There will likely be a smaller diameter wire running to the selonoid next to the battery cable. This smaller wire will have voltage when the starter is actually suppossed to spin. If the wires check out okay then the starter is probably the culprit. One last thing it could be is dirt and oil building up on the starter case where it bolts into the engine block. The starter case is in effect the "negative" lead to the starter motor. If the metal is clean between the starter and the block, its time to have the starter looked at. At this point I generally go and get a rebuilt unit. If you decide to open up the starter, look at the carbon brushes which ride on the commutator. These brushes wear down over the years. The material that wears off of them conducts electricity creating a semi-short circuit. This robs current from the starter and can cause a slow running starter motor. It may also cause the starter to run hot. Most starters have a smaller round selenoid mounted on top of the starter. This is a big electro-magnet that switches battery voltage to the starter motor while it pushes the starter drive gear out into the flywheel. The selenoid can become sticky with old grease and fail to move. Hope this helps, John 1968 Case 450
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