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Crawlers, Dozers, Loaders & Backhoes Discussion Forum

D2 Pony Motor won't stay engaged

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M.Guy Ervin

08-09-2005 21:29:07

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The engaging lever does connect the pony motor to the Main,but when reaching high RPM it disengages. There has been a hole cut with a torch through the case and I can see a part with clamp arms and springs that runs on a shaft that must connect to something.The shaft wobbles like probably a bearing is gone. When the pony motor is coming to a stop, it wobbles hard enough to create sparks as it hits the sides of the case. My question is, does anyone know if that is repairable by just pulling the Pony motor, or is it more extensive?

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hector gemme

08-10-2005 10:27:31

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Re: D2 Pony Motor won't stay engaged in reply to M.Guy Ervin, 08-09-2005 21:29:07

HI Mr ERVIN I you have to take off the housing cluch you have to pull the starter engine,take off the small cover in back housing cluch, take off the governor cover and engage the pinion and pull that housing .GOOD LUCK.HECTOR

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M.Guy ervin

08-10-2005 15:46:19

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Re: D2 Pony Motor won't stay engaged in reply to hector gemme, 08-10-2005 10:27:31

Hello again Hector. Part # 4b1597 wobbles on the shaft. It looks to me like there are (4), 7/16" set screws that are missing and allows that part to go back too far on the shaft and doesn't keep it centered on the shaft, that may be why it doesn't stay engaged? I would like to buy a good manual to repair things. I bought one for $34.00 on E-Bay and it is a worthless bunch of photocopied paper. thnx again, M.Guy

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hector gemme

08-10-2005 16:42:24

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Re: D2 Pony Motor won't stay engaged in reply to M.Guy ervin, 08-10-2005 15:46:19

HI Mr ERVIN Tose small screw go in sleeve 4b1450 and luck on pinion 6B1360 13T OR 5h2630 12t,the pinion thread must be gone .Good luck HECTOR

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