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Crawlers, Dozers, Loaders & Backhoes Discussion Forum

1985 JCB 3cx transmission no filter???

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jcb3cx

11-13-2006 23:34:54




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I have a 86 3cx i don"t see any filter or screen. Only thing is see on it is a drain on the pan. Does anyone know if it has a filter inside the pan like a car does?

Also I think the last owner put hydraulic fluid in the transmission. I"m going to drain it out but what do i do about the oil in the convertor??

thank you




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ajk

11-14-2006 03:03:56




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx, 11-13-2006 23:34:54  
If you can't see any filter then you got a Borg Warner shuttle box,they had no external filter,you got to drain the fluid and remove that small sump pan under the box,inside you will find a washable strainer,as far as I remember you just pull down on it to remove it,it has an o'ring on the pipe that should be replaced,to drain the torque convertor you remove the plug from the bottom of the bellhousing,the engine will have to be turned around till the drain plug come inline with the hole,remove the plug with a socket and drain the fluid,when you put things back and start putting the fluid in the level is checked with the engine on low idle after you take the machine off the ground,drive the wheeles in 4th gear both in forward and in reverse,make sure you stop the wheels turning between changing,If your machine has the electric shuttle change ie yellow forward/reverse lever on the left of the steering column it will have one spin on filter on the left side of the shuttle/gearbox,it will also have a washable strainer under a oval shaped plate held on with two bolts behind the spin on filter, your 3CX will have a Perkins engine
AJ

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jcb3cx

11-14-2006 21:00:23




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 Re: 1985 JCB 3cx transmission no filter??? in reply to ajk, 11-14-2006 03:03:56  
thanks, Ajk Very helpful. This has no electonic that i see. Is this good? WOuld u know where to find the serial numbers on this transmission? I hope i didn"t fry the transmission i was driving it around and the oil was boiling up through the dipstick tube.:( How hard are these shuttle shifts to overhaul? The engine is a Perkins LH 4.236. Will Type F work for this transmission??



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ajk

11-15-2006 04:05:46




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx, 11-14-2006 21:00:23  
If your only problem is that the fluid is coming out the filler tube it does not mean the shuttle needs an overhaul, first off you need to know that it is not overfilled, the reason the fluid level is checked with the engine running on low idle is that the fluid cooler is higher than the shuttle box, if the engine is stopped the fluid flows back into the box and will read high, drain the shuttle box down to the full mark with the engine stopped, start the engine, on low idle, check the level and top it up to the full mark, use the machine and see if it has good power both in forward and reverse, if it has the box is ok if the fluid is still been thrown out there is two reasons that could cause this to happen, one is that one of the pipes going or coming from the cooler is kinked or blocked the other and most likely is a valve on top of the box, get under the machine with a light, look on top of the shuttle box and you should see a steel pipe that runs very close to the box going from the front pump section to the valve section, in the middle of that pipe there is what looks like a piece of hexagon bar about 3 or 4" long inside that bar is a ball valve, if it sticks or the spring breaks it causes the fluid to spew out, it best to take the whole pipe off to have a look at the valve, it is not easy to get the pipe off so use a good fitting wrench so the nuts won’t go round, clean any paint or rust from behind the nuts, the Borg Warner shuttle fitted to the JCB is the same but for some small details as fitted in the Case 580F/G/K up to about 1990 and I have used Case parts on JCB’s, to answer the question about if the Borg Warner is better than the electric version both are ok, the electric change box, ZF, badged JCB is a shuttle and gearbox combined, the Borg Warner is a shuttle only coupled to a Spicer 4 speed gearbox, to remove the BW shuttle I used to remove the gearbox first, then undo the shuttle from the bellhousing slide it back on a trolley jack and lower it, you need to know what you are doing to do an overhaul, but I don’t think you need to do that by what you say, the hydraulic oil that was put in will not damage anything, the difference between the ATF and hydraulic oil would be that the fluid is more solid under pressure and has special cleaning properties, if you get it right then drain the shuttle and torque and refill it with ATF
Good luck
AJ

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jcb3cx

11-15-2006 18:25:47




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 Re: 1985 JCB 3cx transmission no filter??? in reply to ajk, 11-15-2006 04:05:46  
Hello AJ.

Well before the overflow through the dipstick. there was another leak. i Was dozing brush and the machine wouldn't go anywhere. I checked the dipstick and it was empty and smelled burnt. I guess the burnt smell was from working it with low fluid. I got out and noticed the fluid was leaking from where the shuttle box bolts to the bellhousing. I also noticed someone siliconed the space to stop the leak to scam the new buyer (me). But it doesn't like right away it only leaks after the machine warms up. Would that valve u speak of cause it to leak up front?

Also my main concern is i was under the machine today and i looked for a hole in the bellhousing to drain the converter but there isn't any. Could i pull on of the trans line feeding the radiator off while machine is running and drain the converter that way?

Oh and i also noticed one of the lines going to radiator is somewhat pinched around the pipe joing hydraulic tanks together. Rubber hose is too short. I'm wondering if shuttle is overheating. Does the box have a relief valve in case of overheating or excess pressure??


thanks again AJ

thanks

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jcb3cx

11-16-2006 20:37:44




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx , 11-15-2006 18:25:47  
One more thing :). I should be paying you. to remove a gland nut do i use a big pipe wrench or is there a special tool?



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ajk

11-16-2006 03:21:27




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx , 11-15-2006 18:25:47  
The fluid getting into the bellhousing means that the seal is leaking on the charge pump where the fluid is passed to the torque convertor,the shuttle has to come out to replace the seal,I can't see the valve sticking causing that seal to fail unless the filler tube was blocked so you would not see it leaking,see if you got that valve in the pipe have a look at it,any time I had the fluid coming out that valve was always the trouble,there is a parts drawing of the shuttle box that is fitted to the Case machines at the link below,I cannot remember off hand what would and would not interchange with the JCB but the main layout is the same,it does not show the pipe or valve. I am surprised that the bellhousing does not have a plug,maybe the engine was changed at some time,there should be no fluid in the bellhousing,usually people used to drill a hole through the plug and put in a split pin to keep the hole clear so any little leak could drain out, have a look at the drawing on the 3rd page the seal is item 77, also there is a breather on page 1 item 8 that should be cleaned,if I were you I would check that valve before doing the fluid change cos if you have to pull the box it will be wasted,the nipples where the pipes fit on to the cooler are very fragile and break off very easy as they are only soldered in.try and get yourself a manual,have a look on ebay,even though I am in the repair business in the UK and JCB is the most common backhoe your model is getting on a bit and its hard to remember in detail about the older models because of all the changes and JCBs change by the year if not the month,its unusal here to see JCBs that are not powershift. AJ

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jcb3cx

11-16-2006 20:19:12




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 Re: 1985 JCB 3cx transmission no filter??? in reply to ajk, 11-16-2006 03:21:27  
THanks Again!

I looked on ebay but can't find nothing for a 86 3cx. m/c 318xxx. Thanks for the illustration. What number in the illustration is the valve you speak of that may need to be cleaned out??

Every cylinder on the excavator leaks down real fast,less than a minute or 2. Is there something it could be besides the cylinder? because i don't see any external leaks on any of the excavator cylinder.

Also the the swing control for the hoe swing to left by it self there is free play in the valve where the stick control connects? Did u say the return spring comes out from the bottom ??

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ajk

11-17-2006 02:56:39




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx, 11-16-2006 20:19:12  
The valve or pipe is not in the illustration,it is only a short piece of pipe going from A to B on the box,the pipe wrench will work fine to undo the gland nuts of the cylinders,there is two sets of seals in each cylinder,one set is in the gland nut to stop oil leaking out by the rod,the other set is on the piston that pushes the rod in and out,if the piston seals are worn the oil bypasses the piston and the equipment comes down,you won't have any external leak, to test a cylinder push the rod out to the end of its stroke,undo the pipe that goes to the rod end and blank it,start the engine and continue to push the rod out,if the seal inside is worn the oil will bypass the piston and spew oil out of where you took the pipe from,be careful around the backactor,do not be reaching up from the ground to operate the levers always get into the cab,when working on the hydraulics leave all the equipment on the ground,always stop the engine and wobble the levers to release any pressure.
Good Luck
AJ

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jcb3cx

11-17-2006 14:03:33




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 Re: 1985 JCB 3cx transmission no filter??? in reply to ajk, 11-17-2006 02:56:39  
when you say pipe i taking it you mean the hose? What does "blank it" mean?? Does that mean to plug the rubber hose??



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ajk

11-17-2006 15:55:21




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx, 11-17-2006 14:03:33  
Yes the hydraulic hose and by blanking it I mean to screw a plug into the end,but you probably don't have a plug its 1/2" BSP male,most machines have a smmall amount of pressure in the lines even when the levers are not operated,if yours is like that you need to block the oil flow,it may not be like that so start the engine when the pipe is off and if no oil comes from the pipe do the test,if it does pump oil out you need to catch it or blank the pipe,looking at your other post about the swing the valve has a spring in the bottom cap to hold it in neutral,the valve should not have play in it,check the joints on the lever for play,if the valve feels like its got play the spring maybe broken,you will have to take the cap off to have a look,you are not having the best of luck with that machine,but a few cylinder seals is not a lot and will last for years,if you get the shuttle sorted and even if you have to pull the box when that is done you will have a good machine,the Perkins is a fairly sound engine and the 3CX is a good machine,it seems as if a lot things were let go as all the problems that you have could not come at once.
my email is aajkirby at aol dot com should you want to email me.
AJ

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863cx

11-18-2006 09:42:32




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 Re: 1985 JCB 3cx transmission no filter??? in reply to ajk, 11-17-2006 15:55:21  
thanks again A.J. Yes the machine was neglected guy I bought it from bought a new 214. I used a 1/2 pipe cap on the feed tube for the extendahoe and it seems to work. It didn't cross thread or anything fit right on. Maybe someone changed the tube or BSP and npt are close enough.



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richard in nz

11-14-2006 01:36:22




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 Re: 1985 JCB 3cx transmission no filter??? in reply to jcb3cx, 11-13-2006 23:34:54  
Should be a big 3/4" BSP bung in the pan, it has a suction screen in it. Most of the convertors have a drain bung in them, bar the engine over there should be an inspection hole under the flywheel housing. Do you have a Leyland motor or a Perkins? Chassis number would help, e-mail is open.



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jcb3cx

11-14-2006 21:08:37




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 Re: 1985 JCB 3cx transmission no filter??? in reply to richard in nz, 11-14-2006 01:36:22  
Hello Richard,

serial # is 3CXT4 036/318526/7
T/C 58779 Does this mean torque convertor??
gearbox 13027/286/1333

this is a Perkin C4.236 engine
Don't see any bong just a drain bolt in the pan. I have to check to see if there is a plate on the bellhousing to drain converor. I know i saw an access plate on the left side but it is vertical left hand side of bellhousing.

thanks all



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