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Crawlers, Dozers, Loaders & Backhoes Discussion Forum

Bottom roller Lube ?

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Rich123

05-10-2008 04:02:20




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Have HD-3, book says pump 80w into "button head" fitting with grease gun. There are no fittings present just threaded plugs. Can I just take plug out and try to pump lube in ?




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eric1

05-12-2008 16:45:24




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 Re: Bottom roller Lube ? in reply to Rich123, 05-10-2008 04:02:20  
Probably best to refer to the manual before deciding what the proper way to lubricate is. But I have an old IH machine with plugs on the rollers. The rollers are filled with 90W gear oil and are lubricated by removing the plugs and inserting a 3-4 inch long "oiling needle" and then pumping in oil until it runs out of the plug hole. It's important to insert (and use) the needle into the center of the roller instead of just pumping the oil into the outer portion of the orifice. I made my own "needle" out of a short length of tubing from the smallest diameter of brake line available at the local auto parts store.

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jdemaris

05-12-2008 18:34:43




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 Re: Bottom roller Lube ? in reply to eric1, 05-12-2008 16:45:24  
The manual isn't going to tell him anything on the subject. Those oil-filled rollers were never factory installed on that crawler - i.e. it won't be mentioned.



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eric1

05-13-2008 16:05:01




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 Re: Bottom roller Lube ? in reply to jdemaris, 05-12-2008 18:34:43  
Jdemaris - I don't have an HD3 nor am I really familiar with them. But I'm not sure I follow you when you say "The manual isn't going to tell him anything on the subject. Those oil-filled rollers were never factory installed on that crawler - i.e. it won't be mentioned." Above rich says "Have HD-3, book says pump 80w into "button head" fitting with grease gun." So it seems the manual does state that (1) the rollers *are* oil filled (giving the appearance at least some HD3's did come with oil filled rollers), and (2) the oil is administered to the rollers via button fittings. Also, even if the rollers that originally came with the machine were grease filled, it looks as if the rollers on it now are not grease filled (because no grease fittings are on them) – i.e. they are probably oil filled. And if they have removable plugs on them, it would probably be a good idea to top them off with oil, especially if you can park the machine on the side of a fairly steep slope (being safe of course) and then remove some of the plugs and see what runs out. If gear oil runs out, then that should tell you they're oil filled and it's appropriate to top them off. If nothing runs out, then either they're dry and need to be topped off with oil, or I suppose it's possible they're grease filled - but again that seems unlikely without fittings on them. So either way, I'd still pump oil into them and monitor them for leaking afterwards. If it were my machine I'd definitely top them off with gear oil, and continue doing so as long as I owned it - otherwise what's the harm? Over-lubricating it? Better too much than too little.

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jdemaris

05-13-2008 18:18:57




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 Re: Bottom roller Lube ? in reply to eric1, 05-13-2008 16:05:01  
The newer and/or sealed rollers like this guy described are very different from the older rollers with grease fittings. Thus, the OEM manual will not give any proper info on their maintenance.

The original rollers with button-head grease fittings were lubed at first with gear-oil, and later with special "track and roller" grease when it became available. The point is - these rollers HAD grease fittings and the seals inside were a different design then the newer and aftermarket "sealed" rollers.

From what the guy described - he's got sealed rollers and nothing in the manual applies to them. In fact, they are not supposed to be pressurized with any sort of grease gun - they are only gravity-filled and with a light oil - usually something along the line of combination transmission and hydraulic oil.

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eric1

05-13-2008 20:13:19




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 Re: Bottom roller Lube ? in reply to jdemaris, 05-13-2008 18:18:57  
Not trying to quibble with you jd, I always enjoyed reading your very knowledgeable and informative posts. My only point is an obvious one - rich stated that he read in his "book" that the rollers on his HD3 were oil filled. Maybe he misspoke or awkwardly stated his situation in a matter that gave the appearance they were oil filled, when in fact they're not? Maybe the book he refers to is not an HD3 manual? Dunno, that's certainly possible, only rich can clear it up. But based on what he's said so far, sounds like the "book" specifically dictates 80W oil for the rollers. If you know otherwise that every single model year of the HD3 did not come with oil filled rollers, then ok I'll take your word for it. Again I wouldn't know, being as I've never owned an HD3 or even seen one in person.

Also, you state "The point is - these rollers HAD grease fittings and the seals inside were a different design then the newer and aftermarket "sealed" rollers."

Without seeing them and knowing the complete history of the machine, how do you know they had grease fittings? Maybe they're replacement models that came with the plugs that are in them now? The rollers on my 1960's international came stock with oil filled rollers, and the rollers had removeable plugs in them. They are supposed to be periodically lubricated as described above (as per the manual). I suspect Berco etc were/are selling similar rollers, and probably not just for IH machines.

"From what the guy described - he's got sealed rollers and nothing in the manual applies to them. In fact, they are not supposed to be pressurized with any sort of grease gun - they are only gravity-filled and with a light oil - usually something along the line of combination transmission and hydraulic oil."

Again, I have rollers that sound just like rich's. Removable plug and heavy gear oil is intended to be injected into them. So not sure how you presumptively know that rich's are different in this sense and are either "sealed" (oxymoronish as that is with removeable plugs on them) and/or require a thin weight oil like hydraulic or trans oil instead of gear oil.

Bottomline is what would you have rich do? Are you suggesting he should not at least attempt to lubricate the rollers? As I said before I do not believe there is significant risk in filling them with gear oil. I think there is significant risk in simply assuming they are sealed and should not be serviced as specified in rich's "book." (and my book too)

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Rich123

05-16-2008 10:20:27




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 Re: Bottom roller Lube ? in reply to eric1, 05-13-2008 20:13:19  
thanks.



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jdemaris

05-14-2008 05:24:29




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 Re: Bottom roller Lube ? in reply to eric1, 05-13-2008 20:13:19  
From what he described he has "sealed" rollers. No H3 or HD3 was ever made that used them. Subsequently there is no correct info in the manual. But . . . if you bought new rollers today from Allis (Allis Gleaner Co. i.e. AGCO) - they will sell you sealed rollers used in the later 650 series and tell you to retrofit them into the HD3. This requires altering the rock guards to make them fit. With aftermarket rollers, they are all sealed. As Dale(MO) already stated - they are called "sealed" because they come factory filled - and once they leak - they are considered throw-away items. That being said - I was working for a Deere dealer when Deere changed over to them. With all the crawlers we sold new - we checked all the rollers for proper fill. We often had to use a torch and heat up the plugs just to get them loose. Those did NOT take 90W gear oil - they get filled with a lighter oil - same oil you get when you buy combination transmission and hydraulic oil which comes as 10W or 20W depending if it's summer grade or winter grade. In contrast, 90W gear oil is equivalent to 40W motor - oil, not 10W or 20W.

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Dale(MO)

05-14-2008 00:36:00




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 Re: Bottom roller Lube ? in reply to eric1, 05-13-2008 20:13:19  
Eric,
To go along with what jdemaris stated: the grease fittings he refers to are button-head fittings - not common ball-head zerk fittings. These rollers were to be filled with 90wt. gear oil, using an Alemite liquid grease gun. With very little seal wear, the 90wt. would run out, so it became common practice to use track and roller grease, or corn-head grease (used on combines).

Later, Allis began installing factory-sealed rollers, which had no grease fitting - only a plug with an allen head. They were permanently filled with oil, and sealed with the plug. The plug was installed with an air wrench, and could normally not be taken out by hand. There was no need to lube them; if the oil ran out, the seals were worn out, and you were supposed to get a new roller. The seals were completely different than the greaseable units. The original seals were a one-piece, bellows-type seal, that were prone to being blown from not allowing the air to escape when lubing. The latter type - which is the only type now available - were two-piece machined rings, sealed with o-rings; they would allow the air past and settle back into place when lubing. I am not sure what type of seal was used in the permanent rollers - I would almost assume a double-chevron setup - but they were designed to only leak if the roller axle and bushing were worn out.

I have never seen an after-market (Berco, Italitrac, etc.) roller for an HD3 that was greaseable, only the permanent rollers. You can always tell the permanent - they have plugs in the end. I know I've not seen everything, and I don't have the rollers in front of me; but, my advice to Rich would be to check the rollers for ANY slop of ANY kind first. If they are tight, I (personally) wouldn't fool with them.

If Rich wants to try removing the plug from one or two to see what's in it, that's up to him. I don't see that it will hurt anything.

I understand what you are saying about the rollers on your IH - some of the older ones were to be filled with oil periodically through the plug in the end; but, IH and Allis rollers are designed differently. As previously stated, the only rollers I've seen for the HD3 were either greaseable (from Allis), or permanently sealed and lubed (from Allis, and from after-market).

My advice would be to check them for wear; if they are tight, run them.

My $.02 worth,
Dale(MO)

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jdemaris

05-10-2008 06:29:47




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 Re: Bottom roller Lube ? in reply to Rich123, 05-10-2008 04:02:20  
The original rollers had button-head grease-fittings and used gear oil - or special "track and roller" grease. Replacement and/or aftermarket rollers don't have grease-fittings and are always oil filled.



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W R

05-10-2008 04:41:50




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 Re: Bottom roller Lube ? in reply to Rich123, 05-10-2008 04:02:20  
Cat had a special fitting which screwed into the roller to fill it with oil.



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Rich123

05-11-2008 04:17:52




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 Re: Bottom roller Lube ? in reply to W R, 05-10-2008 04:41:50  
So just pump gear lube in until it runs out and replace the plug ?



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Dale(MO)

05-12-2008 04:57:33




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 Re: Bottom roller Lube ? in reply to Rich123, 05-11-2008 04:17:52  
If all you have is a plug, it is (more than likely) a sealed roller. I would leave it alone. Sealed means sealed.

Dale(MO)



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