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Tractor Talk Discussion Forum

O/T Chevy 6.5 Turbo diesel

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huntingreen

11-27-2005 17:14:16




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Ihave a 96 Chevy 6.5 turbo diesel that is leaking uel and it is dripping out the weep hole in the bottom of the torque converter cover. Does anyone have an idea where this might be coming from. I took the cover down but not off and I cannot see the source of the leak. I do not see any signs of fuel leaking near the fuel filter. Any help would be appreciated.




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Kevin (FL)

11-28-2005 12:22:56




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 Re: O/T Chevy 6.5 Turbo diesel in reply to huntingreen, 11-27-2005 17:14:16  
Just went through the same thing on our 95 6.5T diesel. 1st check return lines--the rubber ones. Probably not those but still should check first.

On ours, the fuel lines under the intake were the culprit. Noticed the leaks after a run and then a cool-down period--diesel fuel all over the slab. Remove the intake horn and the intake manifold and replace all rubber hoses under the intake. All low pressure hose but use good ss clamps. I also found what I think was a leak on the wirring connection into the fuel filter housing (water in fuel indicator). I degreased the area with carb cleaner, blow-dried the area thoroughly and then used oil resistant permatex sealant. Keep things clean and don't let debris get into the turbo. As RJ said--get the intake gasket set and keep up with the locations of each bolt--many of them are odd sizes and configurations for mounting brackets, etc. And BTW--being a small block chevy man, I "instinctively" drained the coolant--not necessary for this engine. Manifold is "dry".

BTW again--some of the hoses were leaking where they had chafed on the underside somewhere and a hole was worn through the hose wall. On ours there were actually three leaks including the one from the filter housing. While you're doing the job--its a good time to remove the filter housing completely and give the insides a thorough cleaning--you'll likely find lots of crud. Ours is at 210,000 miles and counting...

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Raymond Bagwell

11-28-2005 21:03:10




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 Re: O/T Chevy 6.5 Turbo diesel in reply to Kevin (FL), 11-28-2005 12:22:56  
Hey guys thanks for all the good advise. I will get it in the shop and check those items out as soon as I can and will let you know what I found.



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RJ-AZ

11-27-2005 18:53:59




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 Re: O/T Chevy 6.5 Turbo diesel in reply to huntingreen, 11-27-2005 17:14:16  
There is a rubber inlet hose to the filter as well as a rubber line from the return pipe that goes down the RH side of the valley. Also a rubber supply line from the filter to the pump.
It looks intimidating but it is not that hard to pull the intake manifold and replace all the rubber lines.
Just ease the injector line retainers out and be careful. Leave the water crossover on and dig in. All you will need is an intake gasket set.

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Bobcat

11-27-2005 17:48:47




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 Re: O/T Chevy 6.5 Turbo diesel in reply to huntingreen, 11-27-2005 17:14:16  
I've had the same experience with fuel leaking under the converter. On my truck it was the bottom 0-ring on the fuel filter housing where the fuel heater is. It did'nt seem to leak much but if you put your hand under it you could get diesel fuel smell on your hand. I would put a small piece of rag towards the back of the valley where the drain is and go for a ride and check to see if it is coming from the top of the engine. If it is check all connections going to the injection pump,filter and return going down towards the tank. If the valley is dry I would suspect your fuel injector return lines could be suspect! Good luck!

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