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Vacuum out AC System----cheap way???

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Leaky Boot

05-05-2007 06:35:27




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Putting a new rooftop AC unit on tractor. Everything is new. Any homebrew ways to pull a deep vacuum without spending on a pump? Some say a unit out of an old ref or freezer will pull 30 inches and some say only 25. ????? ? Comments welcome. LB




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Leaky Boot

05-05-2007 19:22:56




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
Thanks for all the input. Thought I'd ask around before I spent the cash on a new Robinair pump. Never know----someone might have a trick. I can use a Vac pump from time to time so will go first class. Johnstone has one onsale this month. LB



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NC Wayne

05-05-2007 16:24:48




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
Only been certified for a few years now on mobile equipment but in that time I've seen a couple of systems that weren't "living up to their potential" because they weren't charged right. The first system I opened had been discharged several times and then filled with a can several times over the course of a few years. In other words it had never been properly evacuated any of the times after discharging (due to a small leak) so it had remained full of moisture. Remember if the refrigerant leaves then moisture can get in. When I opened it up the inside of the lines were coated in a slimy residue. I wound up replacing all the lines as well as the compressor to get that system back in operation. It's now been going for several years with no problems. In your case of you open it and immediately close it your not gonna get moisture in it to that degree but there is still gonna be oisture in the air. One good reason for pulling a vacuum is so you can isolate the system with the vacuum on it and make sure there are no system leaks before you spend money on refrigerant that's just gonna leak out. If you can pull a good vacuum and the system will hold it then you can be sure it's gonna keep the refrigerant inside. Not to mention at todays prices who want's to buy a couple of pounds of the stuff and go through the trouble of charging the system a couple of times every year? Secondly moisture in the system can and will cause sludge and corrosion from the inside just as I described above. If your system utilizes an orifice tube then particles caused by corrosion or sludge can get into that orifice and cause system degredation or outright cause it to fail. Lastly there is only so much room in the system and you need x amount of refrigerant for the system to operate to it's potential. If you have to leave out x amount of refrigerant because you left x amount of air in the system then the system is gonna run x amount less efficient than it otherwise would. This means it's having to work harder to do what amount of cooling it is doing and that in itself is gonna reduce the life of the compressor. In the end there's a right way of doing things and a wrong way. Do them the right way and you know the system is gonna work to it's potential and your gonna stay cool this summer, do it the wrong way and your just taking an chance and potentially asking for trouble...and you know if it goes out it's gonna do it on the first day of one of those 100 degree weeks when your way to busy to stop and do it again.....Just my .02.

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Glen in TX

05-05-2007 09:56:19




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
I guess some get lucky not purging all the air or moisture out of a system. If you don't get all the air out you don't reach full potential of the system and on really hot days it isn't going to cool right and you could get excess high pressure and will blow off some new hoses and find every weak spot in the system. It's worth doing it right the first time for what parts cost if you have to borrow, rent or buy a vaccuum pump!! I got two pumps and the one old snap on one is basically a refrigerator type pump. You need one that can run for 30 minutes to a hour not getting too hot and hold a constant vaccuum on system. Most vaccuum pumps just run ATF for oil in them unless they specify otherwise.

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Kevin (FL)

05-05-2007 08:56:40




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
I"ve seen folks use the air operated vacuum pumps. Not saying they"re the best but they will pull a pretty good vacuum.



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soundguy

05-05-2007 20:08:13




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 Re: Vacuum out AC System----cheap way??? in reply to Kevin (FL), 05-05-2007 08:56:40  
Our mechanic uses one of those when working on the ac systems in some of our heavy equipment.. he says it works pretty darmn good for a cheap pump.. is a bit slow though..

Soundguy



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Bob

05-05-2007 07:31:43




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
I wouldn't even THINK of installing a new unit without thoroughly evacuating it to a deep vacuum to remove any moisture.

ANY moisture trapped inside will eventually corrode the system from the inside out.

For what a new system co$t$, doing it RIGHT to start out with is worth it.

The must be someone near you with a pump who would do it reasonably, or lend you the pump?

Also, any air left in the system will degrade performance, and add load to the compressor, and heat to the condensor. Unlike the refrigerant, air does not liquify at the high-side pressures encountered in an A/C system, so you are using power to compress the air, then it simply "spings back" to low-side pressure, without absorbing heat in the process, as the refrigerant does.

This adds load to the compressor, wasting power, and heat that must be removed by the condensor, further increasing head pressure and power needed by the compressor.

---Bob (Certified in all classes of mobile and staionary refrigeration)

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Allan In NE

05-05-2007 13:54:59




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 Re: Vacuum out AC System----cheap way??? in reply to Bob, 05-05-2007 07:31:43  
Oh now Bob,

Clam down and let the shorts unwind from the afore-fixed wad.

The only possible reason to evacuate a system is to boil off any moisture contained in the air within the system.

That little dab of "atmospheric gas", if left in there, isn't going to hurt a darned thing. Far less "load on the system" than that large charge of non-compressible refrigerant oil floating around in there.

Which, by the way, kinda throws a wrench in the "corrosive effects from within" theory.

Yeah, I had all that "Certification" self-promoting propaganda too. Just filed it away with the rest of the toilet paper.

The trouble with living out of "the book" is that ya get stuck in said book and can’t see any other way. There's more than one method to approach things.

Allan

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Bob

05-05-2007 16:57:58




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 Re: Vacuum out AC System----cheap way??? in reply to Allan In NE, 05-05-2007 13:54:59  
Allan,

I've always considered you as pretty "level-headed" on here, but this is one time I have to disagree with you 100%.

There's simply NO reason not to properly evacuate an A/C system that has been apart, ESPECIALLY his NEW one. Why spend all the $$$$ on the system, then cut corners on getting it pumped down, only to shorten it's trouble-free service life AND put more strain on the system AND reduce it's cooling effectiveness, even if it's only a little.

Surely, he can find SOMEONE to help him out, without spending too many bucks to get it pumped down!

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Bob

05-05-2007 17:36:22




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 P.S... in reply to Bob, 05-05-2007 16:57:58  
Allan,

You stated: "Far less "load on the system" than that large charge of non-compressible refrigerant oil floating around in there."

The refrigerant oil IS "non-compressible". That is GOOD. The oil does not "compress", so no power is wasted compressing it.

The term we need to work with is "condensable".

Any air left in the system is "noncondensable", meaning power is used, and unneeded HEAT is generated by COMPRESSING the air, and, since it does not CONDENSE (as the refrigerant does), it "springs back" (expands) WITHOUT absorbing heat, as the refrigerant does, when it expands from a liquid to a gas through the "TXV" or "FOT".

From the ARI website:

"Air is another contaminant you need to be concerned about because it adversely affects cooling performance. Air is a noncondensable gas and can make a compressor noisy. Evacuating the A/C system with a vacuum pump should pull all of the air and moisture out of the system — assuming the pump is operating correctly, pulls adequate vacuum and is left on long enough to fully evacuate the system."

I can't imagine why you would take this stand against "pumping down" a system before charging it, against ALL "conventional wisdom"???

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Allan In NE

05-06-2007 05:37:18




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 Re: P.S... in reply to Bob, 05-05-2007 17:36:22  
Morning Bob, continuing on. :>)

Hey! Wait a darned minute here! :>)

I'm not taking any stand against the "conventional wisdom". Far from it. And yes, you've probably noticed that I do like to stir the pot from time to time. :>)

Just like you and many other guys here, I've been down the pike more than a few hundred times, have been to every school under the sun and have spent years and years on the line. Just like you, I know air conditioners.

"NORMALLY", I would tell the guy to do just like you have advised. First, spend $2K making sure everything is brand spanking new (just to cover my tracks), pump 'em down, leave it set for fifteen minutes, if it holds then go ahead and fill with oil and freon.

However, look at the title to his post. It clearly asks how to do it cheaply.

Over the years, I have found that you can pretty much ignore all those petty little "laws and rules" we have been spoon fed by the marketing-rich industry with absolutely no ill effects. IF YOU SO DESIRE.

At the end of the day, the bottom line is that the cheapest way is to fill the sucker up and get on with your day. The system will outlast you, your children and their grand-children.

Allan

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Jon Hagen

05-05-2007 18:01:04




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 Re: P.S... in reply to Bob, 05-05-2007 17:36:22  
I could hardly believe it when I saw that one of the propane/butane goof gas alternative refrigerant outfits activly encouraged not pumping down the system when using their crap. I guess if you don't mind turning an airconditioner into a flame thrower, then corroding the guts of the thing with wet air is no problem either.
No wonder no one will honor warrenty or sign off on this crap in a converted AC system.
Notice that the stuff is not legal for mobil AC in atleast 18 states, and in my opinion should be outlawed in all 50. Got enough ways to die without filling the AC with stove gas.

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Coloken

05-05-2007 07:01:07




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
I have one of those cheap "oil less" air compressors from sears. Made to pump about 30 pounds for a paint sprayer. Un screw the inlet filter and hook that up for a vacun pump. Not the best, but better than nothing. The littlest drop of moisture can screw one up. Listen to Allan too. I've used that pump for more things that any other compressor on the farm.



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Allan In NE

05-05-2007 07:13:02




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 Re: Vacuum out AC System----cheap way??? in reply to Coloken, 05-05-2007 07:01:07  
Hey Ol' Ken! :>)

This is one of those times where our dry climate really pays off.

I quit evacuating the things about a 100 years ago and just fill 'em up from scratch. Don't even give it a second thought anymore. :>)

Allan



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Allan In NE

05-05-2007 06:40:44




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 Re: Vacuum out AC System----cheap way??? in reply to Leaky Boot, 05-05-2007 06:35:27  
You want the cheapest way possible?

Give 'er a shot of freon while the high side port is open and shut that port within just a few seconds (purge it).

Fill 'er up as normal and be on your way.

Allan



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