With the manifold warm, and the stud cooler, then expansion, and contraction can help. This is very hard to achieve! As you said welding on a nut helps, but you should let the stud cool, after welding on the nut. There again , you will have expansion on the stud, with it hot, and that is the oppisite of what you want. Using a center punch on the stud, and drilling a hole thru, and then using an easy out, may do the job. If using an easy out, it is imperitive to have your drilled hole centered.
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