Failing coils can work intermittently. You did not say how you were getting it to spark as a regular set up or one of the test methods. You need to check the timing and wire sequence again if you have not labelled them and make sure timing is not 180 degrees out of phase. This can easily occur when you are testing.
I don't know how much end play it should have, but it must not ride up and down so that the rotor loses contact with the button on the cap or is too far away from the 4 projecting studs under the cap.
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Today's Featured Article - The Niagra View Mobile - Powered by a 1959 Ford Tractor - by Mark Massey. In 1959 the Niagara Frontier Transit Inc. of Buffalo, New York designed and built six Viewmobiles for the Niagara Frontier Sightseeing Inc. for use as a sightseeing ride at the Niagara Falls State Park, Niagara Falls, New York, powered by a 1959 Ford 611 Tractor.
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