One idea would be to replace the existing cord by wiring in a cutoff end of an extension cord of equal wire gauge. Can find both 2-wire and 3-wire cords, and is often cheaper getting a whole cord than getting a specific "power tool cord".
I like the heat shrink tubing idea as well. You could wrap standard electrical tape over the areas that have been sanded away, then use heat shrink tubing over entire cord. Do not know how stiff that would make the cord, but multiple layers would each add protection.
Not sure about liquid rubber. That would all depend on how well the new liquid layer could bond (and hold) to the existing sheathing.
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Today's Featured Article - The 8N and the Fox - by Zane Sherman. Dec. 13 1998, Renfroe, Alabama. Last niht I dreamed about the day that I plowed the field of about 10 acres over on what Jimmy and Dandy called the Ledbetter field. I was driving the 1948 8N Ford tractor that Jimmy bought in 48 new This was prebably in about 1951 and maybe even befor the house was built. This would have made me to be about16 years old and I drove the tractor for nothing and would have paid to drive it if I had had any money which I didn't, but neit
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