You should never argue with George md when it comes to cast iron welding. And I know the loc-n-stitch works. But since you already ground it, and it looks too deep for that I would plate over it. Looks to me like there is enough before the flange so you could get a plate formed to cover the crack and drill and tap holes all around it to bolt it on. You will have to carefully form around that bump where the frost plug is, but it can be done if your careful.
Otherwise you can weld it. I would just weld it in short 1" welds and peen it well after each. The peening will help relieve the stress and help prevent cracking. If you don't have a real chipping hammer go buy one because that will be important. When it's all welded cover it with a good blanket to help it cool slow.
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Today's Featured Article - The Nuts and Bolts of Fasteners - Part 2 - by Curtis Von Fange. In our previous article we discussed capscrews, bolts, and nuts along with their relative hardness and thread sizes. In this segment we will finish up on our fasteners and then work with ways to keep them from loosening up in the field. Capscrews, bolts and nuts are not the only means of holding two parts together. When dealing with thinner metals like sheet tin, a long bolt and
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