I would go with a cast iron boiler. I made that change from a New Yorker steel, to Burnham Cast Iron. Much better boiler. heats up good, holds heat better, doesn't get as dirty, the list goes on.
On another note
I cleaned my own boiler for years. Had a boiler technician come in for a repair and he showed me what I was missing. A lot more to annual clean ups / tune ups than brushing out the sections and changing nozzles and filters. Now the tech comes every year. Much better running boiler :)
As said, an expansion tank is a must. As water heats, it expands and increases pressure. The expansion tank (one that's not water logged) gives the pressure and water somewhere to go. Without it, your pressure will climb every time temperature changes. Just a matter of time till it climbs too high, for a myriad of reasons. Then when the safety valve releases, they will usually continue to leak. If for some reason the safety relief valve doesn't kick, oh boy.
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Today's Featured Article - Tractor Hydraulics - The Basics - by Curtis Von Fange. Hydraulics was one of the greatest inventions for helping man compound the work he can do. It’s amazing how a little floor jack can lift tons and tons of weight with just the flick of a handle. What’s even more amazing is that all the principals of hydraulic theory can be wrapped up in such a small package. This same package applies to any hydraulic system from the largest bulldozer to the oldest and smallest tractor. This short series will take a look at the basic layout of a simple hydraul
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