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Re: Can cast be welded?
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Posted by mj on April 16, 2003 at 13:34:32 from (216.52.32.33):
In Reply to: Can cast be welded? posted by Farmer in the Dells (WI) on April 16, 2003 at 06:41:18:
I used to repair a lot of these for ranchers when I was working at the trade and they held up good. I'd bevel the joint, preheat the whole needle with a rosebud and weld with high nickel rod (we called it 'ny-rod') on AC or DC. I'd grind back to smooth, peen it a bit and let her go; the boys broke new needles about as often as they did the repaired ones. Here's a tip for cast iron: keep the heat uniform throughout the workpiece; that doesn't mean that you have to have all of it at welding temp. just elevated to 2-300 degrees -guessing at that but it will fry spittle :-) For instance when you're welding up cracks in a cylinder head you put it under a Cal-Rod hood and bring it up good and hot, weld a bit then drop the hood on it for awhile - come back later and do some more, and so on. After you're thru welding you bring it back to even temp under the hood then pull it out and bury it in a box of sand to cool for 24 - 48 hours. When I went to trade school my welding instructor had welded in the shipyards during the 2nd World War (18 hours on, 6 off, 18 on......) and he would weld up small cast pieces and drop them in the quench tank!!??.....kept it uniform, right? He was a wizard when it came to the weldors' craft and most of his knowledge was OJT (OnJobTraining) so get in there and go for it and "if at first you don't succeed.......do it again only different" ....you'll get it. :-)
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