A shot of that expanding foam insulation stuff that comes in aerosol cans should do the trick...just cut it off level with the surface of the hole once it sets up....maybe coat the threads with light grease or something beforehand to make foam removal easier if you ever want to use the bolt holes...
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Today's Featured Article - The Nuts and Bolts of Fasteners - Part 2 - by Curtis Von Fange. In our previous article we discussed capscrews, bolts, and nuts along with their relative hardness and thread sizes. In this segment we will finish up on our fasteners and then work with ways to keep them from loosening up in the field. Capscrews, bolts and nuts are not the only means of holding two parts together. When dealing with thinner metals like sheet tin, a long bolt and
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